Cement Production Line Part III

Raw Material Ball Mill

It is one of the cement productions tools that serves in grinding material material after the process of destruction of the material. The company that produces Raw Material Ball Mill one of them is Sinounique, the engineers of the company managed to make a reliable and efficient cement grinding machine through a long development process. Raw Material Ball Mill is widely used in cement industry, glass ceramics, construction, and fire-retardant materials industry. This tool is also able to grind various minerals, making it suitable in the manufacture of glass ceramics. The company also provides different designs that can be customized to different types of materials and technical requirements as well, allowing it to reach broader work capabilities.

Sinounique's Raw Material Ball Mill has a production capacity of 4.5-6 (t/h), a full transmission type, and a motor power of 130 (kw). Full transmission features can be customized to different specifications. In terms of design, the structure is made a separate room which makes the lifting blade more flexible and there is a fixed lift bar. To improve the milling process, the engine cylinder uses a new type step layer. The working of this tool starts by inserting the material in the mouth of the machine, then the transmission device will rotate with a cylinder. The steel ball will rotate along with the cylinder, and when it reaches a certain height the ball will fall due to gravity. The material will be destroyed by steel balls through repetition up, down, and shifting steel balls. Thus, the crushed material will be removed by the machine of the desired size.  

Single Drum Cooling Machine

It is one of the cement productions tools that serves in cooling the clinker. It is capable of cooling clinkers that have temperatures of up to 1000-1300 °C. Clinker itself is a hydraulic material composed of calcium silicate and phase clinker. Clinker is widely used as a material to make cement. Sinounique's Single Drum Cooling Machine has a variety of interesting features that make this cooling machine efficient. Simple machine structure design facilitates machine maintenance and operation process. There are airways that can let outside air in and cool the material. The air circulation acts as a secondary coolant, so it does not require energy consumption.

The way this tool works is to insert the clinker through the feed device. The cooling machine will move around so that there will be a maximum heat exchange with the air. The material will then be rolled forward until it reaches the disposal end, to ensure that the material temperature can drop to below 200 °C. It is also supported with a working capacity of 2-3 t/h, 15 kw motor power, and uses the ZQ500 series main speed silencer.

Sinounique: Stone Crushing Plant Part 1

Mobile Cone Crusher

Mobile cone crusher model YDS50 is one of the destroyers designed with classy quality such as jaw crusher and impact crusher. This mobile vibrating screen 3YA1235 model is equipped with a safe and comfortable conveyor belt. The high environmental capabilities are also possessed by this tool, even various obstacles can be handled by this machine, especially regarding the condition of the location it provides. Although it is relatively simple but this machine is able to work efficiently due to the concept of designing against adaptation capabilities that are fully applied in various systems.

Various demolition conditions can be overcome by this tool, then also supported with pyb900 model cone crusher and good engine configuration. Mobile Cone Crusher has a size of 10800x2480x4170 with low operating costs and friendliness to the environment. Another feature that supports the performance of this tool is the integration of motors and control panels. In addition, the convenience for highway transportation can also be created by this engine by involving an attractive steering shaft. There is also an integration feature with a landing gear that speeds up installation and comfort in the site area.

Mobile Construction Waste Crusher

Mobile Construction Waster Crusher model YPS150 is a mobile construction waste crushing machine that has the same concept as jaw crusher, impact crusher, and cone crusher which is equally designed with high adaptation capabilities. These adaptation capabilities apply in a variety of ways, from the environment, the conditions of destruction, and the various obstacles that this tool can face. It is also equipped with vibrating feeder model GZT-0724 so that in operation it is able to work to the maximum even with simple-looking equipment.

The capacity of this mobile reaches 40-100 t/h with the best foundation configuration and completeness of components in it can make this tool highly recommended to complete a project. The use of hydraulic system in this tool is used at the end if needed, if it is not needed then the operating cost can be reduced. In addition, the use of this tool is also relatively simple and uncomplicated, and can be easily understood by the operator. The efficiency of this tool lies in the use of its components, namely by connecting electricity on site so that the mobile can operate.

Sinounique: Stone Crusher Part VI

Raymond Mill

Raymond Mill is a milling tool designed with a three-dimensional structure accompanied by the stability and reliability of its transmission, making it look simple with effective and efficient working capabilities. This tool is suitable for milling against limestone, calcite, ceramic, barite, marble, and so on. Various carbons can also be milled by these tools, such as activated carbon, black carbon, and others. As for the category of raw materials that can be milled by this machine is raw materials that have a hardness level of Mohs no more than 7 with a humidity level of < 6%. In addition, there are main requirements of raw materials to be processed, namely non-flammable and non-explosive.

In its working principle, of course, this tool involves other machines to help achieve the milling process, some of which are Jaw Crusher, Bucket Elevator, and Vibrating Feeder. Initially the raw material will be destroyed first by Jaw Crusher of the desired size, then bucket elevator will send it to Silo, until the material is imported into the mill. Then done the milling process until producing the final product with a range of 30-325 mesh as desired. While products that are not suitable size will be grinded back in the milling room. When the device is operating, all systems are airtight with negative pressure.

Crawler Drill

Crawler Drill model KY100 is one of the tools used in the world of mining with him. Crawler Drill known as wagon drill or crawler drilling drill is used to drill against blast holes below 30 m above the rock. It is designed by a 2-cylinder diesel engine so its reliability while operating is unquestionable. Moreover, it is supported by its great power and very strong capabilities. The adoption of patented devices is also done by this tool to regulate the air ducts that enter the diesel engine so that it lasts long during use.

This tool is very well designed and certainly very attractive, equipped with a canopy, the use of swing-beam type in adjustment of travel control mechanism with position when operating that can be done on the side or behind. Its high adaptability makes it able to adapt on mountain roads. Other factors that support the performance of this tool are the special hydraulic consumption and gear transmission that has been adopted by this tool, in order to increase the stability and to make the system more reliable. In addition, the height of the horizontal hole and the angle of the drilling hole can be adjusted to the liking.

Sinounique: Ore Processing Equipment Part III

LS Series Shaking Table

It is one of the ore processing tools that serves in sorting material materials in the form of mineral sludge (gold, bismuth, lead, iron, titanium, chromium, manganese, niobium, and tantalum), ore sand, coal, and other mixing materials that correspond to the available feed size. This tool has a material feed size of 2 ~0.5 mm, and a feed capacity of 20~35. LS Series Shaking Table is a material sorting machine made by Sinounique company. Composed of structures consisting of motors, beds, rifle bars, water tanks, lubrication systems, bunkers, tune slope units, motors, and engine heads.

The way the tool works uses the principle of mineral gravity differences, oblique flow, bed bar shape, and differential movement of the machine head. This tool will selectively sort the material and remove it through the mouth of the disposal. The material that comes out will have the size as desired.

Sinounique: Ore Processing Equipment Part II

Rod Mill

It is one of the ore processing tools that serves in grinding and destroying material material into powder. The milling process can be done by dry milling or wet milling. The company's engineers make grinding machines with uniform material output and high working capacity. Sinounique's Rod Mill has a rotary speed of up to 36-38 r/min, allowing it to do the job quickly and effectively. This tool is widely used in metallurgical, chemical, and other relevant industries. Rod Mill has the ability to produce fire retardant materials, even capable of making glass with high quality and uniform.

The working principle of Rod Mill is to drive the cylinder by motor through the reduction gears. Then the material will go into the ball mill by centrifugal force and friction style. The material will be milled and crushed on the ball mill, then the already smooth material will come out through the mouth of the disposal. While the material that has not been smooth will be milled back on the ball mill until it gets the desired level of smoothness. The simple and simple design of the machine also makes the operation process and maintenance of the machine easy and cheap.

Magnetic Separator

It is a tool that serves in separating raw minerals in various magnetic minerals such as limonit, hematite, tantalum-niobium, and wolfram. It is capable of processing weak magnetic minerals even finer. In addition to mineral separators, Magnetic Separators are also widely used to purify nepheline, feldspar, and quartz. This machine is made in order to recover feromagnetic materials with high working efficiency. Sinounique's Magnetic Separator is cyclically designed with process vessels (220~3050 mm). Some of the advantages of the machine are in its high magnetic intensity but with low fuel consumption, low magnetic flux leakage rate, the arrival of a pipe plate made of stainless steel, and an easy maintenance process.

Magnetic Separator has a shell length of 1200 mm, case diameter of 600 mm, feeding size of 2-0 mm, shell rotation speed of <35 r/min, electric power of 1.5 kw, and working capacity of 10-20 t/h. The operation of the machine uses a ring-shaped closed magnetic system, while the energy coil comes from a copper tube cooled by water.

Sinounique: Stone Crusher Part V

Vibrating Feeder

When entering the process of destruction of materials will certainly be required tools that can send material shaped and granules evenly. The type of tool in question is Vibrating Feeder designed by a simple structure consisting of motors, motor mobility devices, springs, vibrating frames, and vibrators. It can also deliver in a timely, continuous, even roughly filtered material. The GZD-850*3000 vibrating feeder has a production capacity of 120 t/h, and has adjustable vibration strength. In addition, as with most crushers, it is also widely used to destroy and sift through building materials, milling industry, chemical industry, mining, and others.

Vibrating Feeder has the ability to work effectively and efficiently with low power consumption, smooth vibration, and ease of operation. The low noise level of this machine is able to create comfort to the operator so that it can support maximum final product results. There is also a working principle in this machine that starts from the gears rotated on two fixed eccentric shafts of the motor. Then, the motor movement and rotation of the two eccentric shafts can produce a large linear power that makes the feeder vibrate back and forth, so that it can derail the material into the funnel until it reaches the filtering stage with the fall of the smaller material and that's when the filtration is said to be successful.

Vibrating Screen

Vibrating Screen is a tool used for grading and screening materials in various fields, such as building materials, minerals, quarry, and so on. Stability in performance in this machine is certainly influenced by several factors, ranging from multi-layer features owned with a variety of different sizes, the application of broad fastening bolts, filtering specifications, and others. The function of multi-layer is to filter against different types of materials with a special size. In addition, the engine with a 5.5 kw power motor has a large handling capitas up to 810 tons/hour.

Low power consumption is an attraction of its own, because of course it can minimize the operating costs incurred. In addition, the factors that support the smooth use of this machine are small amplitude, high frequency, length of life, magnitude of slope structure, and others. The machine also has the principle of working on the vibrating screen in the movement of the vibrator involving a V-belt with power under the regular motor, resulting in a alternating cycle on the body of the screen. In addition, there is also a round movement on the surface of the screen until it reaches the stage of enrichment of the material.

Sinounique: Cement Production Line Part II

Rotary Dryer

It is a rotary dryer that serves to dry the material to a certain humidity. Widely used in metallurgical industry, material construction, chemical, and mineral industry. This dryer is able to dry various materials made of various kinds of materials with simple and reliable operation. Sinounique rotary dryer has dimensions x length of 1.2 × 8.0m - 3.6 × 28m, and is supported with production capacity reaching 1.9-76.0 t / h. It is possible to perform production optimally, but with low fuel consumption.

Rotary dryers have a section structure consisting of transmission devices, seal rings, support devices, lifting blades, and rotary bodies. This machine lifting knife is capable of many things, such as lifting materials, guiding and equating materials, and so on. This dryer is very efficient to use, even able to reduce electricity and coal by 10-15%. It is then able to increase production capacity by 10-15%. This is because the dryer can distribute material evenly on radical parts. Thus, it can utilize heat energy to the maximum. The material will be fully in direct contact with the hot air flow. The material will be dried on the cylinder by interchangeable heat energy between the material and the hot air cylinder. Thus, it will reduce the moisture level of the dried material.

Air-swept Coal Mill

It is a dryer that is often used to reduce the moisture of coal material. It consists of a machine structure consisting of rotation devices, feeders, transmission devices, main bearings, lubricant systems, high-pressure start-up devices, and usage devices. This tool becomes one of the components of the tool in making coal powder. Air-swept Coal Mill is often used in metallurgical, chemical, cement making, steam power, and other industries. Sinounique's coal dryer has a working capacity of 8-43 t/h, allowing for maximum work in the field. Plus there are three plates on the cylinder that can improve performance, namely ripple layer plates, double-glazed coating plates, and sequential snoozing layer plates. Air strokes on the engine are driven by motors through gears and silencers.

The working principle of this tool starts by inserting the material into the feeder device. To dry the material, the hot air (300) will then be inserted through the airways on the feeding device. Thus, there will be a heat exchange with hot air, making the material dry. Dry coal will go through the next process, namely the milling process until the material becomes powdered. Ingredients that have not been a fine powder will be re-ground until properly correct into a fine powder.