Showing posts with label Machine. Show all posts
Showing posts with label Machine. Show all posts

Saturday, September 12, 2020

Sinounique: Ore Processing Equipment Part V


Concentrator
Konsentrator adalah alat yang banyak digunakan dalam bidang industri terutama untuk pengolahan mineral metalurgi, non-logam, kimia, batu bara, dan lain sebagainya. Konsentrator ini memiliki dua bagian utama berupa pengikis penggaruk dan kolam melingkar. Ke dua bagian tersebut tentunya memiliki peran penting, diantaranya untuk terjadinya pengendapan terhadap partikel padat yang tersuspensi sehingga antara padatan dan cairan dapat dipisahkan, kemudian terjadinya dari pengendapan yang berkelanjutan tersebut akhirnya terjadi pengikisan ke port pembuangan. Alat berkapasitas 5.6 t/d ini juga dilengkapi dengan fasilitas pengendalian diri yang lengkap sehingga sistem keamanan saat beroperasi sangat terjamin.


Percepatan terhadap sedimentasi dapat dilakukan oleh konsentrator dengan cara menambahkan flokulan sehingga terjadinya penambahan ukuran partikel padat saat sedimentasi, dan hal tersebut tentunya berpengaruh terhadap kecepatan sedimentasi. Alat ini juga dapat dikatakan sebagai alat penguras trailing di pabrik pengolahan karena kemampuannya dalam meningkatkan pulp yang awalnya 20-30% menjadi 40-70%. Adapun pengembangan yang dilakukan pada alat ini diantaranya yaitu filtrasi dan flokulasi. Selain itu, alat ini dirancang dengan struktur yang terlihat sederhana namun dapat menambah luas pemukiman dengan pemasangan pelat yang miring serta jarak partikel mineral yang mengendap diperpendek.


Agitation Tank
Dalam bidang industri ada banyak sekali alat yang digunakan untuk menyelesaikan berbagai proyek, dan salah satunya adalah tangki agitasi model XB-0507. Tangki agitasi model XB-0507 ini adalah alat yang memerlukan motor V-belt agar terjadinya pergerakan yang menghasilkan perputaran terhadap impeler. Dalam kinerjanya, alat yang memiliki daya motor mencapai 1.1 kw ini mengizinkan terjadinya pencampuran penuh terhadap obat dan pulp. Setelah tercampur sepenuhnya, maka alat ini akan memerlukan waktu dari reaksi efek obat farmasi sehingga dilakukan peningkatan waktu agar reaksi terjadi lebih cepat dari sebelumnya.


Tangki agitasi memiliki ukuran sebesar 900x900x1000 mm dan memiliki dua bagian utama di dalamnya, yaitu strator dan impeler. Dalam kinerjanya alat ini tergolong mampu bekerja secara maksimal, karena tidak hanya melakukan peningkatan waktu reaksi saja, tetapi juga kualitas reaksi obat diperkuat oleh alat ini. Sehingga, penggunaan mesin ini sangat cocok untuk berbagai macam campuran dalam industri kimia, dan bahkan cocok untuk benefisiasi. Sebelum alat berbobot 530 kg ini digunakan sebaiknya operator mengecek kondisi tangki agatasi terlebih dahulu, mulai dari mengencangkan baut yang terdapat di pompa drum pencampur, memeriksa fleksibilitas pada roda putar poros pompa, dan lainnya.

Friday, September 11, 2020

Sinounique: Ore Processing Equipment Part IV


Ceramic Ball Mill
Ceramic Ball Mill adalah salah satu alat penggilingan yang hemat energi dengan kemudahan dan kenyamanan saat beroperasi dapat menjadi daya tarik tersendiri pada alat ini. Alat penggilingan yang memiliki daya motor 2.2 – 75 kw ini sangat cocok digunakan untuk investasi kecil. Tak hanya digunakan untuk penggilingan saja, namun alat ini juga banyak digunakan untuk pencampuran material dan keseragaman ukuran dari produk jadi yang dapat dikendalikan oleh waktu penggilingan. Adapun fitur properti stabil yang menjadi pelengkap dari berbagai fitur alat ini mempunyai peran penting dalam pencampuran bahan umum dan khusus, sekaligus dalam tahap penggilingan.


Perancangan pada alat ini sebenarnya tak kalah lengkap dengan alat penggiling lainnnya, dimana terdiri dari bagian transmisi berupa peredam, roda gigi penggerak motor, dan sistem kontrol. Keandalan pada alat ini didukung oleh pelat liner tahan aus yang berguna dalam memastikan bekerja secara maksimal. Dalam kinerjanya alat ini melibatkan gaya sentrifugal dan gaya gesek sehingga bola aterial dan baja dalam ball mill dapat mencapai ke level yang sama. Hingga didapat hasil akhir yang berbeda-beda sesuai dengan pengklasifikasian spiral. Ada produk yang diterima tetapi ada juga produk kasar yang mengharuskannya dilakukan penggilingan ulang. Sedangkan produk yang diterima artinya sudah penjadi produk akhir atau produk jadi yang sesuai dan berukuran seragam.


Conical Ball Mill
Setelah melalui proses penghancuran pada bahan maka tahap selanjutnya akan dilakukan penggerindaan halus oleh salah satu alat utama yang bernama Conical Ball Mill. Penggerindaan halus oleh Conical Ball Mill model 900x800 ini biasanya digunakan pada semen, bahan konstruksi, pupuk kimia, produk silikat, bahan tahan api, dan lain sebagainya. Penggerindaan ini dikelompokkan menjadi dua jenis, yaitu tipe basah dan tipe kering. Alat gerinda dengan ukuran debit sekitar 0,075-0,89 mm dan ukuran pakan yang tidak lebih dari 20 mm ini juga dapat digunakan untuk metel besi atau non besi dan keramik kaca. Selain itu, alat ini juga memiliki pelat liner tahan aus seperti pada ceramic ball mill yang memungkinkan kinerja stabil dan andal.


Prinsip kerja dari alat ini dimulai dari memasukkan bahan secara seragam melalui poros berlubang yang berada di dalam kabin pertama. Kemudian ball mill mulai diputar hingga melibatkan gaya sentrifugal yang bertugas sebagai pembawa bola baja agar mencapai level yang sama. Lalu untuk penggilingan material perlu dilakukan yang namanya drop down. Setelah itu, proses selanjutnya dilakukan di kabin kedua yang terdapat pelat liner datar dan di situlah material digiling hingga didapat produk akhir yang sesuai. Perlu diketahui juga bahwa prinsip kerja tersebut didukung oleh bagian-bagian tertentu yang terdapat di alat ini, diantaranya bagian transmisi (penggerak roda gigi, sistem control, peredam, dan motor) dan bagian rotasi yang berupa perangkat berputar silinder dengan tipe horizontal.

Tuesday, September 8, 2020

Stone Crushing Plant Part IV


Stone Crushing Plant 300-350 t/h
Stone Crushing Plant 300-350 t/h is designed with quality raw materials that certainly have their own selling value and are no less competitive with other types of stone crushing plants. This 110 kw powerful tool has excellent performance behind its easy operation with a large production scope. The use of jaw crusher model PE900X1200 is the third largest jaw crusher with uniqueness located on jaw plate that is able to perform 750mm destruction into small size very easily. The primary destroyer has a very large feed opening that makes it easier for the tool to achieve a high reduction ratio with maximum results.


There are also two sets of PF-1315 impact crushing models that serve as secondary destroyers with larger rotors and have many other advantages such as setting an impact bracket capable of controlling the final product in size as expected. As for other additional mining tools such as VSI or washing machines that serve as tertiary destroyers with their ability to diversify the final product. While dust catchers are used to keep the surrounding environment awake. Thus, the end result will be perfect with high pressure strength and no cracks in it. In addition, it is suitable for bridges, speedways, and other construction projects.


Sand Making Production Line
This sand making tool has low power consumption, but has the advantage of a high level of operation and a high destruction ratio as well. Coupled with the technical support provided to the customers becomes a plus for this tool. In its design, it consists of PE-Jaw Crusher, PEX-Jaw Crusher, vibrating screen, vibrating feeder, vertical shaft impact crusher, to sand washer as a complement. The specific category in the selection of such equipment is to have a capacity ranging from 50 t/h – 500 t/h.


This tool is designed with completeness so that it has a nice shape and certainly with the shape that you want. It is also highly automated in operation, and can even produce finished products of a flat size. The completeness of these features is certainly very influential to the quality of the finished product, but in its success there are other factors that support. As it is noted that the entire production line of sand making consists of many items, one of which is a vertical shaft impact destroyer. In addition, it also consists of some of the same items as other equipment ranging from belt conveyors, vibrating feeders, vibrating screens, jaw crushers, sand washers, to electrical control systems.

Monday, September 7, 2020

Stone Crushing Plant Part III


Stone Crushing Plant 150-180 T/H
The crushing and filtering system used by stone crushing and screening plant type machine is in the form of jaw and impact crushing plant 150-160 t/h. Both systems certainly have a very important role to play in completing a project in order to get the most out of it. Components include the PE750*1060 jaw crusher, the PF1315 impact destroyer, and the GZD1100*4200 vibrating feeder. There are also other components in the form of B800*17M belt conveyors that have the function of transporting large quantities of units.


Stone crushing plant 150-180 t/h is equipped with a type of motor in the form of AC Motor that is able to help the performance of the tool run very smoothly. There is also a vibrating screen component that serves to sift through the material in order to form the size to suit your desires. It also has the same centralized electrical control system as the stone crushing plant with a capacity of 40-60 t/h and in serving the customer's needs it also provides other equipment such as dust catchers. In addition, this tool is very suitable for medium investment, as it will be ideal for customers.


Stone Crushing Plant 200-250 T/H
The potential of PE750X1060 in stone crushing plant 200-250 t/h is utilized as an early jaw destroyer with quarry line application. The size of the enlarged outlet is done in practical production so that it can work efficiently and be able to produce more products with a very rapid improvement. In addition, an extension of the engine service time and savings to production costs are made, making it very profitable for buyers looking for stone crushing plant with affordable but maximum production costs in working.


Efficiency to its performance is also affected by round vibrating screens throughout the filtration process, so accuracy in the classification stage of raw materials will be achieved. As for the secondary destruction process carried out by two PF-1214 type impact destroyers with the same up time. There is also a finished product shape that is expected to be in the form of a regular cube with a high level of pressure strength and is classified as smooth making there are no cracks in it. This tool is very suitable for use against a wide range of construction projects, such as speedways, tunnels, etc., or rather it is used for further analysis for more perfect results.

Sunday, September 6, 2020

Stone Crushing Plant Part II


Stone Crushing Plant 40-60 T/H
Efficient automatic production with an affordable level of consumption is one of the advantages of Stone Crushing Plant 40-60 t/h. The tool includes a mini type in the demolition path that is suitable for completing a project with small-scale business investment. This tool has good specifications according to the needs of its customers in order to perform stone destruction with the maximum level of performance, equipped with the offer of adding other features such as dust catcher if needed. The factory is also equipped with vibrating feeder model GZD850X2300 and max feeding size no more than 400 mm.


The completeness of the features on the Stone Crushing Plant 40-60 t/h consists of a shredder and filtration system in the form of a jaw crusher and a cone 40-60t/h. The scope of these features includes pe500*750 jaw crusher, PYB900 cone destroyer, B500*18M belt conveyor, and so on. So the operation and installation is relatively simple but able to produce stone shape according to the desire, then also supported by Jaw Crusher PE-500 X 750 model. In addition, it has a replaceable screen net making it possible to produce final products of different stone sizes and is certainly perfect for the manifold construction industry.


Stone Crushing Plant 100-120 T/H
The popularity of a crusher plant is certainly very influential to the appeal of the customers who will buy it. The higher the popularity, the higher the likelihood of purchasing it, and vice versa. As stone crushing plant 100-120 t/h is very popular in various countries such as in the Middle East, South Africa, America, India, and Sudan. Most of these countries, using this tool to destroy iron, basalt, granite, and limestone. In addition, the tool uses vibrating feeder model ZSW 380 X95 with max feeding size of no more than 500 mm.


This type of stone crushing plant uses the PE-600 X 900 jaw crusher model which is applied as the first crushing part with abrasive characteristics of a high quality crusher in switching parts that are easy to replace. The decrease in production costs made by this tool has absolutely no negative effect on the final result, but instead gets a significant increase in results. So as to minimize production costs. The alternative that can be done to produce the final product to the maximum with different sizes is to cooperate with vsi destroyers.

Saturday, September 5, 2020

Cement Production Line Part III

Raw Material Ball Mill
It is one of the cement productions tools that serves in grinding material material after the process of destruction of the material. The company that produces Raw Material Ball Mill one of them is Sinounique, the engineers of the company managed to make a reliable and efficient cement grinding machine through a long development process. Raw Material Ball Mill is widely used in cement industry, glass ceramics, construction, and fire-retardant materials industry. This tool is also able to grind various minerals, making it suitable in the manufacture of glass ceramics. The company also provides different designs that can be customized to different types of materials and technical requirements as well, allowing it to reach broader work capabilities.


Sinounique's Raw Material Ball Mill has a production capacity of 4.5-6 (t/h), a full transmission type, and a motor power of 130 (kw). Full transmission features can be customized to different specifications. In terms of design, the structure is made a separate room which makes the lifting blade more flexible and there is a fixed lift bar. To improve the milling process, the engine cylinder uses a new type step layer. The working of this tool starts by inserting the material in the mouth of the machine, then the transmission device will rotate with a cylinder. The steel ball will rotate along with the cylinder, and when it reaches a certain height the ball will fall due to gravity. The material will be destroyed by steel balls through repetition up, down, and shifting steel balls. Thus, the crushed material will be removed by the machine of the desired size.  


Single Drum Cooling Machine
It is one of the cement productions tools that serves in cooling the clinker. It is capable of cooling clinkers that have temperatures of up to 1000-1300 °C. Clinker itself is a hydraulic material composed of calcium silicate and phase clinker. Clinker is widely used as a material to make cement. Sinounique's Single Drum Cooling Machine has a variety of interesting features that make this cooling machine efficient. Simple machine structure design facilitates machine maintenance and operation process. There are airways that can let outside air in and cool the material. The air circulation acts as a secondary coolant, so it does not require energy consumption.


The way this tool works is to insert the clinker through the feed device. The cooling machine will move around so that there will be a maximum heat exchange with the air. The material will then be rolled forward until it reaches the disposal end, to ensure that the material temperature can drop to below 200 °C. It is also supported with a working capacity of 2-3 t/h, 15 kw motor power, and uses the ZQ500 series main speed silencer.

Friday, September 4, 2020

Sinounique: Stone Crushing Plant Part 1


Mobile Cone Crusher
Mobile cone crusher model YDS50 is one of the destroyers designed with classy quality such as jaw crusher and impact crusher. This mobile vibrating screen 3YA1235 model is equipped with a safe and comfortable conveyor belt. The high environmental capabilities are also possessed by this tool, even various obstacles can be handled by this machine, especially regarding the condition of the location it provides. Although it is relatively simple but this machine is able to work efficiently due to the concept of designing against adaptation capabilities that are fully applied in various systems.


Various demolition conditions can be overcome by this tool, then also supported with pyb900 model cone crusher and good engine configuration. Mobile Cone Crusher has a size of 10800x2480x4170 with low operating costs and friendliness to the environment. Another feature that supports the performance of this tool is the integration of motors and control panels. In addition, the convenience for highway transportation can also be created by this engine by involving an attractive steering shaft. There is also an integration feature with a landing gear that speeds up installation and comfort in the site area.


Mobile Construction Waste Crusher
Mobile Construction Waster Crusher model YPS150 is a mobile construction waste crushing machine that has the same concept as jaw crusher, impact crusher, and cone crusher which is equally designed with high adaptation capabilities. These adaptation capabilities apply in a variety of ways, from the environment, the conditions of destruction, and the various obstacles that this tool can face. It is also equipped with vibrating feeder model GZT-0724 so that in operation it is able to work to the maximum even with simple-looking equipment.


The capacity of this mobile reaches 40-100 t/h with the best foundation configuration and completeness of components in it can make this tool highly recommended to complete a project. The use of hydraulic system in this tool is used at the end if needed, if it is not needed then the operating cost can be reduced. In addition, the use of this tool is also relatively simple and uncomplicated, and can be easily understood by the operator. The efficiency of this tool lies in the use of its components, namely by connecting electricity on site so that the mobile can operate.

Thursday, September 3, 2020

Sinounique: Stone Crusher Part VI


Raymond Mill
Raymond Mill is a milling tool designed with a three-dimensional structure accompanied by the stability and reliability of its transmission, making it look simple with effective and efficient working capabilities. This tool is suitable for milling against limestone, calcite, ceramic, barite, marble, and so on. Various carbons can also be milled by these tools, such as activated carbon, black carbon, and others. As for the category of raw materials that can be milled by this machine is raw materials that have a hardness level of Mohs no more than 7 with a humidity level of < 6%. In addition, there are main requirements of raw materials to be processed, namely non-flammable and non-explosive.


In its working principle, of course, this tool involves other machines to help achieve the milling process, some of which are Jaw Crusher, Bucket Elevator, and Vibrating Feeder. Initially the raw material will be destroyed first by Jaw Crusher of the desired size, then bucket elevator will send it to Silo, until the material is imported into the mill. Then done the milling process until producing the final product with a range of 30-325 mesh as desired. While products that are not suitable size will be grinded back in the milling room. When the device is operating, all systems are airtight with negative pressure.


Crawler Drill
Crawler Drill model KY100 is one of the tools used in the world of mining with him. Crawler Drill known as wagon drill or crawler drilling drill is used to drill against blast holes below 30 m above the rock. It is designed by a 2-cylinder diesel engine so its reliability while operating is unquestionable. Moreover, it is supported by its great power and very strong capabilities. The adoption of patented devices is also done by this tool to regulate the air ducts that enter the diesel engine so that it lasts long during use.


This tool is very well designed and certainly very attractive, equipped with a canopy, the use of swing-beam type in adjustment of travel control mechanism with position when operating that can be done on the side or behind. Its high adaptability makes it able to adapt on mountain roads. Other factors that support the performance of this tool are the special hydraulic consumption and gear transmission that has been adopted by this tool, in order to increase the stability and to make the system more reliable. In addition, the height of the horizontal hole and the angle of the drilling hole can be adjusted to the liking.

Wednesday, September 2, 2020

Sinounique: Ore Processing Equipment Part III


LS Series Shaking Table
It is one of the ore processing tools that serves in sorting material materials in the form of mineral sludge (gold, bismuth, lead, iron, titanium, chromium, manganese, niobium, and tantalum), ore sand, coal, and other mixing materials that correspond to the available feed size. This tool has a material feed size of 2 ~0.5 mm, and a feed capacity of 20~35. LS Series Shaking Table is a material sorting machine made by Sinounique company. Composed of structures consisting of motors, beds, rifle bars, water tanks, lubrication systems, bunkers, tune slope units, motors, and engine heads.


The way the tool works uses the principle of mineral gravity differences, oblique flow, bed bar shape, and differential movement of the machine head. This tool will selectively sort the material and remove it through the mouth of the disposal. The material that comes out will have the size as desired.

Tuesday, September 1, 2020

Sinounique: Ore Processing Equipment Part II


Rod Mill
It is one of the ore processing tools that serves in grinding and destroying material material into powder. The milling process can be done by dry milling or wet milling. The company's engineers make grinding machines with uniform material output and high working capacity. Sinounique's Rod Mill has a rotary speed of up to 36-38 r/min, allowing it to do the job quickly and effectively. This tool is widely used in metallurgical, chemical, and other relevant industries. Rod Mill has the ability to produce fire retardant materials, even capable of making glass with high quality and uniform.


The working principle of Rod Mill is to drive the cylinder by motor through the reduction gears. Then the material will go into the ball mill by centrifugal force and friction style. The material will be milled and crushed on the ball mill, then the already smooth material will come out through the mouth of the disposal. While the material that has not been smooth will be milled back on the ball mill until it gets the desired level of smoothness. The simple and simple design of the machine also makes the operation process and maintenance of the machine easy and cheap.


Magnetic Separator
It is a tool that serves in separating raw minerals in various magnetic minerals such as limonit, hematite, tantalum-niobium, and wolfram. It is capable of processing weak magnetic minerals even finer. In addition to mineral separators, Magnetic Separators are also widely used to purify nepheline, feldspar, and quartz. This machine is made in order to recover feromagnetic materials with high working efficiency. Sinounique's Magnetic Separator is cyclically designed with process vessels (220~3050 mm). Some of the advantages of the machine are in its high magnetic intensity but with low fuel consumption, low magnetic flux leakage rate, the arrival of a pipe plate made of stainless steel, and an easy maintenance process.


Magnetic Separator has a shell length of 1200 mm, case diameter of 600 mm, feeding size of 2-0 mm, shell rotation speed of <35 r/min, electric power of 1.5 kw, and working capacity of 10-20 t/h. The operation of the machine uses a ring-shaped closed magnetic system, while the energy coil comes from a copper tube cooled by water.

Monday, August 31, 2020

Sinounique: Stone Crusher Part V


Vibrating Feeder
When entering the process of destruction of materials will certainly be required tools that can send material shaped and granules evenly. The type of tool in question is Vibrating Feeder designed by a simple structure consisting of motors, motor mobility devices, springs, vibrating frames, and vibrators. It can also deliver in a timely, continuous, even roughly filtered material. The GZD-850*3000 vibrating feeder has a production capacity of 120 t/h, and has adjustable vibration strength. In addition, as with most crushers, it is also widely used to destroy and sift through building materials, milling industry, chemical industry, mining, and others.


Vibrating Feeder has the ability to work effectively and efficiently with low power consumption, smooth vibration, and ease of operation. The low noise level of this machine is able to create comfort to the operator so that it can support maximum final product results. There is also a working principle in this machine that starts from the gears rotated on two fixed eccentric shafts of the motor. Then, the motor movement and rotation of the two eccentric shafts can produce a large linear power that makes the feeder vibrate back and forth, so that it can derail the material into the funnel until it reaches the filtering stage with the fall of the smaller material and that's when the filtration is said to be successful.


Vibrating Screen
Vibrating Screen is a tool used for grading and screening materials in various fields, such as building materials, minerals, quarry, and so on. Stability in performance in this machine is certainly influenced by several factors, ranging from multi-layer features owned with a variety of different sizes, the application of broad fastening bolts, filtering specifications, and others. The function of multi-layer is to filter against different types of materials with a special size. In addition, the engine with a 5.5 kw power motor has a large handling capitas up to 810 tons/hour.


Low power consumption is an attraction of its own, because of course it can minimize the operating costs incurred. In addition, the factors that support the smooth use of this machine are small amplitude, high frequency, length of life, magnitude of slope structure, and others. The machine also has the principle of working on the vibrating screen in the movement of the vibrator involving a V-belt with power under the regular motor, resulting in a alternating cycle on the body of the screen. In addition, there is also a round movement on the surface of the screen until it reaches the stage of enrichment of the material.

Sunday, August 30, 2020

Sinounique: Cement Production Line Part II


Rotary Dryer
It is a rotary dryer that serves to dry the material to a certain humidity. Widely used in metallurgical industry, material construction, chemical, and mineral industry. This dryer is able to dry various materials made of various kinds of materials with simple and reliable operation. Sinounique rotary dryer has dimensions x length of 1.2 × 8.0m - 3.6 × 28m, and is supported with production capacity reaching 1.9-76.0 t / h. It is possible to perform production optimally, but with low fuel consumption.


Rotary dryers have a section structure consisting of transmission devices, seal rings, support devices, lifting blades, and rotary bodies. This machine lifting knife is capable of many things, such as lifting materials, guiding and equating materials, and so on. This dryer is very efficient to use, even able to reduce electricity and coal by 10-15%. It is then able to increase production capacity by 10-15%. This is because the dryer can distribute material evenly on radical parts. Thus, it can utilize heat energy to the maximum. The material will be fully in direct contact with the hot air flow. The material will be dried on the cylinder by interchangeable heat energy between the material and the hot air cylinder. Thus, it will reduce the moisture level of the dried material.


Air-swept Coal Mill
It is a dryer that is often used to reduce the moisture of coal material. It consists of a machine structure consisting of rotation devices, feeders, transmission devices, main bearings, lubricant systems, high-pressure start-up devices, and usage devices. This tool becomes one of the components of the tool in making coal powder. Air-swept Coal Mill is often used in metallurgical, chemical, cement making, steam power, and other industries. Sinounique's coal dryer has a working capacity of 8-43 t/h, allowing for maximum work in the field. Plus there are three plates on the cylinder that can improve performance, namely ripple layer plates, double-glazed coating plates, and sequential snoozing layer plates. Air strokes on the engine are driven by motors through gears and silencers.


The working principle of this tool starts by inserting the material into the feeder device. To dry the material, the hot air (300) will then be inserted through the airways on the feeding device. Thus, there will be a heat exchange with hot air, making the material dry. Dry coal will go through the next process, namely the milling process until the material becomes powdered. Ingredients that have not been a fine powder will be re-ground until properly correct into a fine powder.

Saturday, August 29, 2020

Sinounique: Stone Crusher Part IV


Sand Making Machine
In the process of destroying minerals into somes certainly requires Sand Making Maching because it is the tool that takes on such an important role. Sand making machine has a strength of up to 37-55 kw so it is suitable for the destruction of materials with medium to high hardness levels. Sand Making Machine is divided into two types, the first type is named rock-on-iron and the second type is named rock-on-rock. Of these two types the highest sand production is produced by a higher type of rock-on-iron about 10%-20% than rock-on-rock. In addition, low pollution levels and a noise level of 75 decibels can provide comfort during operation and keep the environment awake.


This 5600 kg machine is designed with a simple structure but is able to work to the maximum to produce the final product with a size of <5mm. When compared to other crushers it is superior in destroying medium hard, extra hard, and abrasive materials. In addition, not only does the level of hardness affect the performance and final product produced by this tool, but it is also affected by the humidity of the material with a maximum humidity level of 8%. As for the milling process that can be done by this tool on concrete aggregate buildings, concrete, metal, anti-fire materials, and so on. Even the formation of highway surfaces can be done by this machine.


Wheel Type Sand Washer
After smooth destruction by the sand making machine, a sand washer is required to clean the dirt on the sand and stone powder obtained in the final product of the sand making machine. This is done in order to produce a better and certainly more quality final product. This XS-220 model sand washer has a power of about 4 kw so it is able to perform very well with its high processing capacity. In addition, it also has a wheel of about 2200 mm and an output of 15-30 t/h.


This 3300 kg sand washer is not only used for washing, but is also used in the process of drying quartz sand at construction sites, sandstone factories, and so on. This tool is also used to assess the type of quartz sand that it will process. In addition, this tool that measures 3150x1910x2280 mm has a structure that is relatively simple as the design applied to the sand making machine. The other advantages of this machine are its friendliness in maintenance and operating costs, as well as low power consumption and spare parts. 

Friday, August 28, 2020

Sinounique: Ore Processing Equipment Part I


Flotation Machine
It is a metal ore processing machine widely used in the mining and metallurgical industries. The machine has an engine component structure consisting of motors, air filling systems, stirrers, pulp tanks, and usage systems. Ore amp-stirring tools serve in removing ore deposits (made of vertical shafts, rubber impellers, and pulley belts). The air filling system serves in producing bubbles that are useful in making the conditions necessary for flotation. Sinounique Flotation Machine has an impeller diameter of 300 mm, and machine dimensions of 700 × 700 × 750 mm. Allows for large quantities of material flotation.


The working principle of flotation machine starts by inserting ore that has been destroyed and has been mixed with water +neceaary substance for further destruction stage. Then do the air filling to produce bubbles, later hydrophobic ore will stick and float on the surface. Bubbles will be eliminated and function in the collection of mining materials.


Ball Mill
It is the same ore processing machine as with flotation machine. However, it works in grinding materials to make cement, fertilizer, iron ore pads, glass ceramics, silicate sand, and other building materials. This machine can grind various materials in wet or dry conditions. In terms of structure, the machine consists of rotary parts, discharging parts, drive parts (electric controls, electric motors, small gears, and silencers), and feeding parts. The advantages of this machine are its good wear resistance, and removable pour+liner steel, In terms of performance, it can work optimally with a good level of stability.


Thursday, August 27, 2020

Sinounique: Stone Crusher Part III


Hammer Crusher
In completing certain projects, especially a project engaged in mining and industry will certainly not be separated from its need for crushing tools. However, not all crushers have the ability to destroy hard material due to the role of each different type of crusher. However, some crushers have such capabilities, one of which is Hammer Crusher which is capable of destroying even hard materials, with rotor speed support that reaches 1200 r/min making hammer crusher is classified as effective and efficient in addition to weak abrasion.


Hammer Crusher PC 400x300 model has a capacity of up to 5-8 t/h and compression strength during the material destruction process that should not be more than 100Mpa and the percentage of water content is less than 15%. Some of the materials that can be destroyed by Hammer Crusher include gypsum, coal, limestone, shards of wood, and so on. The destroyer also features a large range of demolition ratio products and damaged places in lieu of traditional two to three-stage disburses. Like some other destroyers, it is also very friendly to repairs and operating costs.


Hydraulic Cone Crusher
GPY series single cylinder hydraulic cone crusher is a product designed with a combination of high capacity and laminate. This destroyer is designed by advanced Japanese technology so that it is able to work efficiently and can save energy during operation. The optimization of the crushing cavity results in the uniformity of the granularity of the product and the greater destruction ratio is characteristic of this tool. In addition, the robustness of its structure makes it able to operate in the long term and is equipped with the sophistication of overload protection sisterm so that there is no need to worry about destroying even the most difficult materials.


The high level of automation and speed of understanding of the operator when going into operation is able to minimize failures that occur while operating. In addition, its simplicity when operating makes the intensity of the workforce decrease, but the efficiency of the work is improved. The working principle of this tool is that the round of the motor that passes through the pulley is carried out during the operation, then performed playback of the cone part and the shaft moves under the eccentric casing. This makes the distance of the cone crushing mantle close, until it enters the final stage which is the ongoing process against the destruction of ore carried out in the crushing chamber until it produces the final product of the desired size. Whereas if there is damaged material it will be disposed of immediately.

Wednesday, August 26, 2020

Sinounique: Stone Crusher Part II



Jaw Crusher
The high level of destruction is not only owned by Symons Cone Crusher and Spring Cone Crusher, but also owned by Jaw Crusher with a power motor that reaches 5.5 kw. Jaw Crusher is designed with a simple structure but has the ability to destroy various materials with <320Mpa compression power. The high reliability at the time of this tool's operation is also unquestionable because it has two series with different uses, namely PE and PEX until the formation of flatness to product size ratio. The function of the PE series is used during primary destruction, while the PEX series is used for secondary and smooth destruction.


The working system of this tool starts with moving the engine oeh motor. It then moves an eccentric shaft involving a motor wheel, a triangular belt, and a slot wheel. The movement aims to form a jaw plate that can be moved by movement in accordance with its previously arranged path. Thus, this destroyer can work to the maximum, where the material inside the crushing cavity starts from the fixed jaw plate, there is a jaw plate that can be moved, to the onsling and destruction. In addition, the tool is also very friendly to the cost of surgery and maintenance.


Impact Crusher
Like other destroyers, Impact Crusher also has expertise that can destroy all kinds of pressurized rocks < 350 Mpa. As for the good construction design of Impact Crusher is very influential to the efficiency of its performance and in fact the crusher with a power motor that reaches 45 kw has a high level of efficiency. In the process of destruction of marble, limestone, and granite there are 3 types of destruction that can be done as well as jaw crusher ranging from pimer destruction, secondary, and smooth. This crusher is more widely used for the production of sand, railways, building materials, and various other types of rocks in the industrial field.


Impact Crusher's working principle is very simple especially equipped with strong impact force, abrasion resistance, and high chrome hammer board making. Thus, it has a high level of reliability. The step by step process of destroying the material until it produces the final product is starting with the entry of the material into the hammer board, then getting into the material throwing stage into the impact device at a high speed. After that, the material is carried out to the scale board and immediately re-demolished until it becomes small pieces even granules. Thus, produce the final product that comes out of the collision destroyer and the size of the product will eventually match the specified.

Tuesday, August 25, 2020

Sinounique: Cement Production Line Part I


Rotary Kiln
Rotary Kiln is a means of producing building materials in the form of cement. However, it is not limited to cement making. This tool is also capable of making chemicals and lime materials. With a machine production capacity of 180-10000t / hour, it is possible to work efficiently in the field. The cement produced by Rotary Kiln is available in wet cement and dry cement. The manufacture of lime kilns is usually used for steel mills and ferroalloy factories, in the steel factory the lime acts as a fuel.

Rotary Kilns are designed by Sinounique's engineers to work reliably, robustly and with less energy. The simple machine design also facilitates the maintenance and cleaning process of the machine.



Cement Mill
It is a cement factory made by the Sinounique company. This machine functions in the continued process of cement production after the crushing stage. The crushed cement will be ground by this machine. Thus, Cement Mill is widely used in the silicate cement industry which is supported by a motor power of 245 kw. Apart from that, it also has a machine production capacity of 6.5-8 (t / hour). One of the advantages of this machine lies in the various specifications the company offers. Allows to make it easier for consumers to determine their needs.


The working principle of this machine is to move the cylinder rotating by the transmission. Then the cylinder will also move the steel ball, when the steel ball reaches a certain height, the ball will fall due to gravity. Furthermore, the steel ball will be carried back again by the cylinder (it keeps repeating like that). So, it can grind the raw material effectively and together with the liner plate. In terms of features, the engine is equipped with full drive and middle drive as transmission. Designed with a flexible shape allows for easy repair and cleaning of the machine.

Sinounique: Stone Crusher Part 1


Symons Cone Crusher
The availability of crushing tools for various types of rock and ore is very important in the industrial sector, especially in road construction, metallurgy and building materials. One of the superior crusher tools is the Symons Cone Crusher with a capacity of 45-91 t / h. This crusher is also widely used in chemical and silicate engineering with a very high crushing ability and a high level of efficiency. In addition, the Symons Cone Crusher has excellent performance as evidenced by its ability to withstand operation and its ability to crush product granularity.


This crusher is very friendly to operating and maintenance costs in addition to its high crushing capability. In its performance, there are several things that contribute to it, namely the construction design and the quality of the materials used. The working principle of the Symons Cone Crusher is starting from the moving eccentric bearing bushings, then the axis of the crushing cone swings until there is a distance between the mantle and the bowl liner which is sometimes close and several times far away. Until finally it can be done crushing the raw materials that have been pressed and hit.


Spring Cone Crusher
Spring Cone Crusher is one type of secondary crusher that is widely used in the mining world. This crusher has a capacity of up to 60-105 t / h and weighs about 11.2 t. Not only used in the mining sector, but this tool is also engaged in the chemical, metallurgical, building materials and other industries. Its strength which reaches 55 kw makes this tool has the ability to destroy various materials with high or medium hardness, ranging from iron stone, copper ore, and granite. In addition, crushing can also be used for limestone, quartz, and other types of rock using the Moh scale.


Good quality and guaranteed also lies in this crusher, because this machine has 3 types of crushing, namely secondary, medium and short-head. The friendliness in maintenance is also a plus for this machine which also affects the reduction of downtime. The working principle of this durable crusher in operation is starting from a spring cone that works by moving the eccentric bearing bushings. Then the axis of the crushing cone swings and a mantle is formed which is sometimes close to the tall liner and sometimes far away. Until entering the raw material crushing stage that occurs when it has gone through pressure and collision.

Friday, August 14, 2020

Powder Grinding Equipment Part V



Bucket Elevator
The bucket elevator is one of the straight conveyances used for metal and non-metal ores such as gravel, cement, bauxite, coal, and so on. This tool with a capacity of 6-46 m3 / h has an upward carrying capacity which is also applied to sand, gypsum, limestone and other granular materials. With its large capacity this tool is capable of having a long life even with relatively easy maintenance and operation. Equipped with good sealing on this tool, so that it can minimize pollution to the environment.


The working principle of the bucket elevator begins with the movement of circulation by the bucket when the motor is started, where the movement is carried out along the leg with a movement from bottom to top. Then the material enters the bucket which continues to the head of the lift and is discharged under the influence of gravity and centrifugal forces. Then the loop is repeated, such as when the bucket belt rotates around the head pulley (before the material enters the bucket), until the disposal of the materials at the bottom is lifted to a certain height. This is done so that the vertical lifting conditions can be met.


Electromagnetic Vibrating Feeder
In the world of mining and industry of course it will require electromagnetic vibrating feeders to complete certain projects. The main use of this tool is for the continuous feeding of powder, bulk material, lumps and granules. In addition, this tool has a controller that functions to accurately control the feed so that it can operate effectively and efficiently. This tool also has an important role in determining the performance of milling machines, screening equipment, conveyor belts, and the like.


Lubrication on a tool which has a capacity of 5-100 t / h is only required for certain parts. Not only engaged in industry and mining, this tool is also often used for building materials, ceramics, metallurgy, and other quantitative materials. The working principle of the electromagnetic vibrating feeder is the principle of self-synchronization through the use of two eccentric vibration motors to form a 60˚ combined force. Then to remove the material from the tub, it is necessary to push through periodic vibrations so that it can feed granules, powders, and others to certain tools continuously.

Powder Grinding Equipment Part IV



DMC Pulse Dust Collector
DMC Pulse Dust Collector is a device used to capture solid particulates in gases, resulting in air purification and recovery of various industrial materials with the aim of preventing air pollution. High efficiency when cleaning is also a plus for this tool, with its capabilities similar to that of a dry dust remover. The percentage level of purification is very high, reaching more than 99% even for particles with a size larger than the sub-micro. Among the industrial materials that can be processed by this tool are carbon black, cement, metallurgy, mining, and others.


Users of this filter bag component have a working principle that is influenced by a fan, so that the dust collecting room can suck air along with air flow from the bottom. The speed of air flow also affects the dust collection process by classification, where large dust particles will go down while fine dust particles will be in the outer layer of the filter bag due to detention in that section. Until finally, dust particles will be exhausted, while the results of air purification will be discharged to the cleaning room.


Powder Classifier
This 1-80 t / h capacity powder separator is used to perform powder separation by predetermined air classifications. This tool uses low resistance so it is very efficient when collecting dust and is able to significantly improve the quality of the final product. Even the level of ability in the separation process reaches 85% -90% or it could be more than that. Like other dust collectors, it is capable of processing powder, cement, metallurgy, and others. It also offers a circuit milling system close to the ball mill. In addition, the finely adjusted and regulated motor speed can change the spindle speed.


The working principle of the Powder Classifier, namely the air classification with the ball mill which is carried out makes the ball mill capacity increase and produces the final product according to the desired material size, especially in the production of cement, sand, fly ash, and others. When operating, the transmission device has a vertical transmission shaft that rotates because the motor is regulated at high speed. Then there is a cone consisting of coarse powder and a powder pipe. Until the final product in the form of fine powder will enter through the cage rotor if you want, then end up in the fine powder collecting cone.