Showing posts with label Machine. Show all posts
Showing posts with label Machine. Show all posts

Saturday, September 12, 2020

Sinounique: Ore Processing Equipment Part V


Concentrator
Konsentrator adalah alat yang banyak digunakan dalam bidang industri terutama untuk pengolahan mineral metalurgi, non-logam, kimia, batu bara, dan lain sebagainya. Konsentrator ini memiliki dua bagian utama berupa pengikis penggaruk dan kolam melingkar. Ke dua bagian tersebut tentunya memiliki peran penting, diantaranya untuk terjadinya pengendapan terhadap partikel padat yang tersuspensi sehingga antara padatan dan cairan dapat dipisahkan, kemudian terjadinya dari pengendapan yang berkelanjutan tersebut akhirnya terjadi pengikisan ke port pembuangan. Alat berkapasitas 5.6 t/d ini juga dilengkapi dengan fasilitas pengendalian diri yang lengkap sehingga sistem keamanan saat beroperasi sangat terjamin.


Percepatan terhadap sedimentasi dapat dilakukan oleh konsentrator dengan cara menambahkan flokulan sehingga terjadinya penambahan ukuran partikel padat saat sedimentasi, dan hal tersebut tentunya berpengaruh terhadap kecepatan sedimentasi. Alat ini juga dapat dikatakan sebagai alat penguras trailing di pabrik pengolahan karena kemampuannya dalam meningkatkan pulp yang awalnya 20-30% menjadi 40-70%. Adapun pengembangan yang dilakukan pada alat ini diantaranya yaitu filtrasi dan flokulasi. Selain itu, alat ini dirancang dengan struktur yang terlihat sederhana namun dapat menambah luas pemukiman dengan pemasangan pelat yang miring serta jarak partikel mineral yang mengendap diperpendek.


Agitation Tank
Dalam bidang industri ada banyak sekali alat yang digunakan untuk menyelesaikan berbagai proyek, dan salah satunya adalah tangki agitasi model XB-0507. Tangki agitasi model XB-0507 ini adalah alat yang memerlukan motor V-belt agar terjadinya pergerakan yang menghasilkan perputaran terhadap impeler. Dalam kinerjanya, alat yang memiliki daya motor mencapai 1.1 kw ini mengizinkan terjadinya pencampuran penuh terhadap obat dan pulp. Setelah tercampur sepenuhnya, maka alat ini akan memerlukan waktu dari reaksi efek obat farmasi sehingga dilakukan peningkatan waktu agar reaksi terjadi lebih cepat dari sebelumnya.


Tangki agitasi memiliki ukuran sebesar 900x900x1000 mm dan memiliki dua bagian utama di dalamnya, yaitu strator dan impeler. Dalam kinerjanya alat ini tergolong mampu bekerja secara maksimal, karena tidak hanya melakukan peningkatan waktu reaksi saja, tetapi juga kualitas reaksi obat diperkuat oleh alat ini. Sehingga, penggunaan mesin ini sangat cocok untuk berbagai macam campuran dalam industri kimia, dan bahkan cocok untuk benefisiasi. Sebelum alat berbobot 530 kg ini digunakan sebaiknya operator mengecek kondisi tangki agatasi terlebih dahulu, mulai dari mengencangkan baut yang terdapat di pompa drum pencampur, memeriksa fleksibilitas pada roda putar poros pompa, dan lainnya.

Friday, September 11, 2020

Sinounique: Ore Processing Equipment Part IV


Ceramic Ball Mill
Ceramic Ball Mill adalah salah satu alat penggilingan yang hemat energi dengan kemudahan dan kenyamanan saat beroperasi dapat menjadi daya tarik tersendiri pada alat ini. Alat penggilingan yang memiliki daya motor 2.2 – 75 kw ini sangat cocok digunakan untuk investasi kecil. Tak hanya digunakan untuk penggilingan saja, namun alat ini juga banyak digunakan untuk pencampuran material dan keseragaman ukuran dari produk jadi yang dapat dikendalikan oleh waktu penggilingan. Adapun fitur properti stabil yang menjadi pelengkap dari berbagai fitur alat ini mempunyai peran penting dalam pencampuran bahan umum dan khusus, sekaligus dalam tahap penggilingan.


Perancangan pada alat ini sebenarnya tak kalah lengkap dengan alat penggiling lainnnya, dimana terdiri dari bagian transmisi berupa peredam, roda gigi penggerak motor, dan sistem kontrol. Keandalan pada alat ini didukung oleh pelat liner tahan aus yang berguna dalam memastikan bekerja secara maksimal. Dalam kinerjanya alat ini melibatkan gaya sentrifugal dan gaya gesek sehingga bola aterial dan baja dalam ball mill dapat mencapai ke level yang sama. Hingga didapat hasil akhir yang berbeda-beda sesuai dengan pengklasifikasian spiral. Ada produk yang diterima tetapi ada juga produk kasar yang mengharuskannya dilakukan penggilingan ulang. Sedangkan produk yang diterima artinya sudah penjadi produk akhir atau produk jadi yang sesuai dan berukuran seragam.


Conical Ball Mill
Setelah melalui proses penghancuran pada bahan maka tahap selanjutnya akan dilakukan penggerindaan halus oleh salah satu alat utama yang bernama Conical Ball Mill. Penggerindaan halus oleh Conical Ball Mill model 900x800 ini biasanya digunakan pada semen, bahan konstruksi, pupuk kimia, produk silikat, bahan tahan api, dan lain sebagainya. Penggerindaan ini dikelompokkan menjadi dua jenis, yaitu tipe basah dan tipe kering. Alat gerinda dengan ukuran debit sekitar 0,075-0,89 mm dan ukuran pakan yang tidak lebih dari 20 mm ini juga dapat digunakan untuk metel besi atau non besi dan keramik kaca. Selain itu, alat ini juga memiliki pelat liner tahan aus seperti pada ceramic ball mill yang memungkinkan kinerja stabil dan andal.


Prinsip kerja dari alat ini dimulai dari memasukkan bahan secara seragam melalui poros berlubang yang berada di dalam kabin pertama. Kemudian ball mill mulai diputar hingga melibatkan gaya sentrifugal yang bertugas sebagai pembawa bola baja agar mencapai level yang sama. Lalu untuk penggilingan material perlu dilakukan yang namanya drop down. Setelah itu, proses selanjutnya dilakukan di kabin kedua yang terdapat pelat liner datar dan di situlah material digiling hingga didapat produk akhir yang sesuai. Perlu diketahui juga bahwa prinsip kerja tersebut didukung oleh bagian-bagian tertentu yang terdapat di alat ini, diantaranya bagian transmisi (penggerak roda gigi, sistem control, peredam, dan motor) dan bagian rotasi yang berupa perangkat berputar silinder dengan tipe horizontal.

Tuesday, September 8, 2020

Stone Crushing Plant Part IV


Stone Crushing Plant 300-350 t/h
Stone Crushing Plant 300-350 t/h is designed with quality raw materials that certainly have their own selling value and are no less competitive with other types of stone crushing plants. This 110 kw powerful tool has excellent performance behind its easy operation with a large production scope. The use of jaw crusher model PE900X1200 is the third largest jaw crusher with uniqueness located on jaw plate that is able to perform 750mm destruction into small size very easily. The primary destroyer has a very large feed opening that makes it easier for the tool to achieve a high reduction ratio with maximum results.


There are also two sets of PF-1315 impact crushing models that serve as secondary destroyers with larger rotors and have many other advantages such as setting an impact bracket capable of controlling the final product in size as expected. As for other additional mining tools such as VSI or washing machines that serve as tertiary destroyers with their ability to diversify the final product. While dust catchers are used to keep the surrounding environment awake. Thus, the end result will be perfect with high pressure strength and no cracks in it. In addition, it is suitable for bridges, speedways, and other construction projects.


Sand Making Production Line
This sand making tool has low power consumption, but has the advantage of a high level of operation and a high destruction ratio as well. Coupled with the technical support provided to the customers becomes a plus for this tool. In its design, it consists of PE-Jaw Crusher, PEX-Jaw Crusher, vibrating screen, vibrating feeder, vertical shaft impact crusher, to sand washer as a complement. The specific category in the selection of such equipment is to have a capacity ranging from 50 t/h – 500 t/h.


This tool is designed with completeness so that it has a nice shape and certainly with the shape that you want. It is also highly automated in operation, and can even produce finished products of a flat size. The completeness of these features is certainly very influential to the quality of the finished product, but in its success there are other factors that support. As it is noted that the entire production line of sand making consists of many items, one of which is a vertical shaft impact destroyer. In addition, it also consists of some of the same items as other equipment ranging from belt conveyors, vibrating feeders, vibrating screens, jaw crushers, sand washers, to electrical control systems.

Monday, September 7, 2020

Stone Crushing Plant Part III


Stone Crushing Plant 150-180 T/H
The crushing and filtering system used by stone crushing and screening plant type machine is in the form of jaw and impact crushing plant 150-160 t/h. Both systems certainly have a very important role to play in completing a project in order to get the most out of it. Components include the PE750*1060 jaw crusher, the PF1315 impact destroyer, and the GZD1100*4200 vibrating feeder. There are also other components in the form of B800*17M belt conveyors that have the function of transporting large quantities of units.


Stone crushing plant 150-180 t/h is equipped with a type of motor in the form of AC Motor that is able to help the performance of the tool run very smoothly. There is also a vibrating screen component that serves to sift through the material in order to form the size to suit your desires. It also has the same centralized electrical control system as the stone crushing plant with a capacity of 40-60 t/h and in serving the customer's needs it also provides other equipment such as dust catchers. In addition, this tool is very suitable for medium investment, as it will be ideal for customers.


Stone Crushing Plant 200-250 T/H
The potential of PE750X1060 in stone crushing plant 200-250 t/h is utilized as an early jaw destroyer with quarry line application. The size of the enlarged outlet is done in practical production so that it can work efficiently and be able to produce more products with a very rapid improvement. In addition, an extension of the engine service time and savings to production costs are made, making it very profitable for buyers looking for stone crushing plant with affordable but maximum production costs in working.


Efficiency to its performance is also affected by round vibrating screens throughout the filtration process, so accuracy in the classification stage of raw materials will be achieved. As for the secondary destruction process carried out by two PF-1214 type impact destroyers with the same up time. There is also a finished product shape that is expected to be in the form of a regular cube with a high level of pressure strength and is classified as smooth making there are no cracks in it. This tool is very suitable for use against a wide range of construction projects, such as speedways, tunnels, etc., or rather it is used for further analysis for more perfect results.

Sunday, September 6, 2020

Stone Crushing Plant Part II


Stone Crushing Plant 40-60 T/H
Efficient automatic production with an affordable level of consumption is one of the advantages of Stone Crushing Plant 40-60 t/h. The tool includes a mini type in the demolition path that is suitable for completing a project with small-scale business investment. This tool has good specifications according to the needs of its customers in order to perform stone destruction with the maximum level of performance, equipped with the offer of adding other features such as dust catcher if needed. The factory is also equipped with vibrating feeder model GZD850X2300 and max feeding size no more than 400 mm.


The completeness of the features on the Stone Crushing Plant 40-60 t/h consists of a shredder and filtration system in the form of a jaw crusher and a cone 40-60t/h. The scope of these features includes pe500*750 jaw crusher, PYB900 cone destroyer, B500*18M belt conveyor, and so on. So the operation and installation is relatively simple but able to produce stone shape according to the desire, then also supported by Jaw Crusher PE-500 X 750 model. In addition, it has a replaceable screen net making it possible to produce final products of different stone sizes and is certainly perfect for the manifold construction industry.


Stone Crushing Plant 100-120 T/H
The popularity of a crusher plant is certainly very influential to the appeal of the customers who will buy it. The higher the popularity, the higher the likelihood of purchasing it, and vice versa. As stone crushing plant 100-120 t/h is very popular in various countries such as in the Middle East, South Africa, America, India, and Sudan. Most of these countries, using this tool to destroy iron, basalt, granite, and limestone. In addition, the tool uses vibrating feeder model ZSW 380 X95 with max feeding size of no more than 500 mm.


This type of stone crushing plant uses the PE-600 X 900 jaw crusher model which is applied as the first crushing part with abrasive characteristics of a high quality crusher in switching parts that are easy to replace. The decrease in production costs made by this tool has absolutely no negative effect on the final result, but instead gets a significant increase in results. So as to minimize production costs. The alternative that can be done to produce the final product to the maximum with different sizes is to cooperate with vsi destroyers.

Saturday, September 5, 2020

Cement Production Line Part III

Raw Material Ball Mill
It is one of the cement productions tools that serves in grinding material material after the process of destruction of the material. The company that produces Raw Material Ball Mill one of them is Sinounique, the engineers of the company managed to make a reliable and efficient cement grinding machine through a long development process. Raw Material Ball Mill is widely used in cement industry, glass ceramics, construction, and fire-retardant materials industry. This tool is also able to grind various minerals, making it suitable in the manufacture of glass ceramics. The company also provides different designs that can be customized to different types of materials and technical requirements as well, allowing it to reach broader work capabilities.


Sinounique's Raw Material Ball Mill has a production capacity of 4.5-6 (t/h), a full transmission type, and a motor power of 130 (kw). Full transmission features can be customized to different specifications. In terms of design, the structure is made a separate room which makes the lifting blade more flexible and there is a fixed lift bar. To improve the milling process, the engine cylinder uses a new type step layer. The working of this tool starts by inserting the material in the mouth of the machine, then the transmission device will rotate with a cylinder. The steel ball will rotate along with the cylinder, and when it reaches a certain height the ball will fall due to gravity. The material will be destroyed by steel balls through repetition up, down, and shifting steel balls. Thus, the crushed material will be removed by the machine of the desired size.  


Single Drum Cooling Machine
It is one of the cement productions tools that serves in cooling the clinker. It is capable of cooling clinkers that have temperatures of up to 1000-1300 °C. Clinker itself is a hydraulic material composed of calcium silicate and phase clinker. Clinker is widely used as a material to make cement. Sinounique's Single Drum Cooling Machine has a variety of interesting features that make this cooling machine efficient. Simple machine structure design facilitates machine maintenance and operation process. There are airways that can let outside air in and cool the material. The air circulation acts as a secondary coolant, so it does not require energy consumption.


The way this tool works is to insert the clinker through the feed device. The cooling machine will move around so that there will be a maximum heat exchange with the air. The material will then be rolled forward until it reaches the disposal end, to ensure that the material temperature can drop to below 200 °C. It is also supported with a working capacity of 2-3 t/h, 15 kw motor power, and uses the ZQ500 series main speed silencer.

Friday, September 4, 2020

Sinounique: Stone Crushing Plant Part 1


Mobile Cone Crusher
Mobile cone crusher model YDS50 is one of the destroyers designed with classy quality such as jaw crusher and impact crusher. This mobile vibrating screen 3YA1235 model is equipped with a safe and comfortable conveyor belt. The high environmental capabilities are also possessed by this tool, even various obstacles can be handled by this machine, especially regarding the condition of the location it provides. Although it is relatively simple but this machine is able to work efficiently due to the concept of designing against adaptation capabilities that are fully applied in various systems.


Various demolition conditions can be overcome by this tool, then also supported with pyb900 model cone crusher and good engine configuration. Mobile Cone Crusher has a size of 10800x2480x4170 with low operating costs and friendliness to the environment. Another feature that supports the performance of this tool is the integration of motors and control panels. In addition, the convenience for highway transportation can also be created by this engine by involving an attractive steering shaft. There is also an integration feature with a landing gear that speeds up installation and comfort in the site area.


Mobile Construction Waste Crusher
Mobile Construction Waster Crusher model YPS150 is a mobile construction waste crushing machine that has the same concept as jaw crusher, impact crusher, and cone crusher which is equally designed with high adaptation capabilities. These adaptation capabilities apply in a variety of ways, from the environment, the conditions of destruction, and the various obstacles that this tool can face. It is also equipped with vibrating feeder model GZT-0724 so that in operation it is able to work to the maximum even with simple-looking equipment.


The capacity of this mobile reaches 40-100 t/h with the best foundation configuration and completeness of components in it can make this tool highly recommended to complete a project. The use of hydraulic system in this tool is used at the end if needed, if it is not needed then the operating cost can be reduced. In addition, the use of this tool is also relatively simple and uncomplicated, and can be easily understood by the operator. The efficiency of this tool lies in the use of its components, namely by connecting electricity on site so that the mobile can operate.

Thursday, September 3, 2020

Sinounique: Stone Crusher Part VI


Raymond Mill
Raymond Mill is a milling tool designed with a three-dimensional structure accompanied by the stability and reliability of its transmission, making it look simple with effective and efficient working capabilities. This tool is suitable for milling against limestone, calcite, ceramic, barite, marble, and so on. Various carbons can also be milled by these tools, such as activated carbon, black carbon, and others. As for the category of raw materials that can be milled by this machine is raw materials that have a hardness level of Mohs no more than 7 with a humidity level of < 6%. In addition, there are main requirements of raw materials to be processed, namely non-flammable and non-explosive.


In its working principle, of course, this tool involves other machines to help achieve the milling process, some of which are Jaw Crusher, Bucket Elevator, and Vibrating Feeder. Initially the raw material will be destroyed first by Jaw Crusher of the desired size, then bucket elevator will send it to Silo, until the material is imported into the mill. Then done the milling process until producing the final product with a range of 30-325 mesh as desired. While products that are not suitable size will be grinded back in the milling room. When the device is operating, all systems are airtight with negative pressure.


Crawler Drill
Crawler Drill model KY100 is one of the tools used in the world of mining with him. Crawler Drill known as wagon drill or crawler drilling drill is used to drill against blast holes below 30 m above the rock. It is designed by a 2-cylinder diesel engine so its reliability while operating is unquestionable. Moreover, it is supported by its great power and very strong capabilities. The adoption of patented devices is also done by this tool to regulate the air ducts that enter the diesel engine so that it lasts long during use.


This tool is very well designed and certainly very attractive, equipped with a canopy, the use of swing-beam type in adjustment of travel control mechanism with position when operating that can be done on the side or behind. Its high adaptability makes it able to adapt on mountain roads. Other factors that support the performance of this tool are the special hydraulic consumption and gear transmission that has been adopted by this tool, in order to increase the stability and to make the system more reliable. In addition, the height of the horizontal hole and the angle of the drilling hole can be adjusted to the liking.